First Aid Requirements for Warehouses, Storage Facilities and Logistics

  • 6 min reading time

Warehouses, distribution centres and logistics operations face unique safety risks: manual handling injuries, slips and trips, pallet truck accidents, moving vehicles, cuts, and burns. Because of this, UK law requires employers to provide adequate and appropriate first aid for all staff, including shift workers, pickers, forklift operators, drivers and visitors.

This guide explains the first aid requirements for warehouses and logistics businesses under the Health and Safety (First-Aid) Regulations 1981, what equipment you need, and how to stay compliant with HSE expectations.

For additional workplace compliance guidance, see our Workplace First Aid Policy Guide and First Aid Risk Assessment Guide.

Do Warehouses Legally Need First Aid Kits?

Yes. All warehouse and logistics environments must provide first aid equipment, information and personnel suitable for the risks on site. Because warehouses are usually medium or higher-risk workplaces, they generally require more than the minimum provision recommended for offices or retail environments.

Main Risks in Warehouse & Logistics Environments

Hazard Type Examples Impact on First Aid Provision
Manual Handling Lifting, carrying, loading pallets. Need for bandages, cold packs, large dressings.
Moving Vehicles Forklifts, pallet trucks, trolleys, vans. First aid kits must be easily accessible; consider trauma items depending on risk assessment.
Cuts & Abrasions Box cutters, packaging tools, sharp edges. Assorted plasters, sterile dressings, eye wash.
Burns Heat sealers, hot shrink-wrap equipment. Burn gel or burn dressings.
Slips & Trips Spills, wet surfaces, uneven loading bays. Dressings, bandages, foil blanket.
Chemical Exposure Cleaning chemicals, battery leaks. Eye wash pods, gloves.
Lone Working Night shifts, remote pick locations. Compact kits, clear emergency procedures, communication systems.

What First Aid Kits Do Warehouses Need?

Most warehouses require medium or large BS 8599-1 workplace first aid kits, depending on staff numbers and risk level. You can view full kit size guidance in our First Aid Kit Sizes Guide.

Typical First Aid Items for Warehouses

  • Sterile dressings (various sizes)
  • Bandages & tape
  • Eye wash pods (important for dust & chemicals)
  • Plasters (assorted sizes)
  • Burn gel or burn dressings
  • Gloves (nitrile)
  • Scissors & tweezers
  • Foil blanket
  • Cold packs

Explore our full range of workplace and industrial first aid kits.

Additional Equipment for Higher-Risk Warehouses (Non-Clinical)

Some warehouse environments may require additional safety equipment, depending on the outcome of the first aid needs assessment. Examples may include:

  • Large wound dressings
  • Additional sterile pads and bandages
  • Extra eye wash bottles or stations
  • Additional burn dressings
  • High-visibility storage locations for first aid supplies

These items are included only as general examples. Employers should determine all requirements through their risk assessment.

Do Warehouses Need Trauma Supplies?

Some higher-risk warehouses choose to keep additional trauma-focused supplies (non-clinical) if their risk assessment identifies hazards such as heavy loads, vehicle movements or large equipment. These may include:

  • Large trauma dressings
  • Extra-absorbent sterile dressings
  • Additional bandages
  • Clearly labelled trauma grab bags

This does not replace emergency services. It simply ensures staff have appropriate, immediate supplies available while waiting for professional help.

Do Warehouses Need a First Aid Room?

Some large or higher-risk logistics sites may require a first aid room. See our First Aid Room Requirements Guide for full details.

First Aid for Forklift Areas & Loading Bays

Because these areas involve moving vehicles, uneven ground and heavier loads, first aid kits should be:

  • 📍 Easily accessible and well-signposted
  • 📍 Positioned away from impact zones
  • 📍 Regularly checked

Display mandatory signage as explained in our Signage Guide.

First Aid for Delivery Drivers

If your warehouse operation uses vans, lorries or delivery staff, they may require a BS 8599-2 Vehicle First Aid Kit.

For full guidance, see our Lone Worker Guide.

Warehouse First Aiders: What Is Required?

Most warehouses should have at least one Emergency First Aider at Work (EFAW) available at all times. Larger warehouses or those operating multiple shifts may need more.

Learn more in our Appointed First Aiders Guide and First Aid Kit vs Training Guide.

Accident Reporting in Warehouses

Accident books are essential for warehouse environments. They help identify patterns such as recurring manual handling injuries or loading bay slips.

See our Accident Reporting Guide for a compliant recording process.

First Aid Kit Checks for Warehouses

Kits should be checked:

  • Weekly (recommended)
  • After every use
  • Before peak operational periods

Expired items must be replaced promptly — see our Expired Items Guide.

Warehouse & Logistics First Aid — FAQ

Do warehouses legally need a first aid kit?
Yes. All warehouse environments must have adequate and appropriate first aid supplies suitable for their risks.
What size first aid kit does a warehouse need?
Most warehouses require medium or large BS 8599-1 workplace kits. Higher-risk sites may require additional items based on a risk assessment.
Do forklift drivers need their own first aid kit?
Forklift drivers do not need individual kits, but first aid provision must be immediately accessible in loading and vehicle areas.
Do warehouses need trained first aiders?
Yes. Most warehouses benefit from having at least one trained Emergency First Aider at Work (EFAW) available during all shifts.
Do warehouse staff working alone need extra equipment?
Lone workers may need compact kits and specific communication procedures. See our Lone Worker guide for details.
Do warehouses need a first aid room?
Large or higher-risk warehouses may require a first aid room. This should be determined by the risk assessment.

 


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